image
    SUMMARY
    SPECIFICATIONS

    SAC-930, SAC-1020

    Automatic Exercise Book Machine

    Automatic Exercise Book Machine

     

    The Advantage Machinery model SAC 930/1020 exercise book machine is manufactured according to the demands of the industry, utilizing state of the art technology. The machine has a maximum capacity of 350 meters per minute. The unwind stand allows for paper width between 680 and 930 mm and a maximum diameter of 1300 mm. With the capacity to work with papers from 50 to 120 g/m2, the paper tension is controlled with a braking system and decurling system.

    The printing units are equipped with 4 flexo-graphic printing units of 2 color printing on each side of the paper. Each unit has a rubber covered fountain roller, a metallic anilox roller, a printing cylinder for cyrel printing plate or laser engraved printing sleeve, and the impression roller.

    An optional pneumatic system can be included for each printing unit in order to control the pressure and to separate the impression roller in the moment that the machine stops. The system comes with an additional motor which keeps the anilox and fountain roller spinning so the ink does not dry and minimizes waste once the machine restarts.

    The rotary cross cutter can cut between 300 mm to 670 mm in length; size change is accomplished by changing of cutting gear. An optional servo-motor can replace the gear change system. This enables a precision cut that helps minimize waste and also allows a gearless size change, which is done through the touch screen. Counting and collating section gathers from 3 to 50 sheets. The change of the number of sheets can be done by gear, adding an optional servo-motor.

    A cover inserter then places a cover with a thickness range between 80 and 250 g/m2 on the grouped sheets. The machine is capable of having up to 3 cover inserters. The grouped sheets are then transported to the stitching station where the product is stapled with wire. The product is then folded in half and the back spine is pressed. The front of the folded product is then trimmed and cut to size, delivering a 4 up product.

    An optional pile delivery can be added after the cover feeding section. The grouped sheets can either go directly into the cover or through the transport section that will take the product into the stitching section. This will allow the machine to produce both exercise books and ruled product for different types of notebooks.

    Some of the machine optional features are:

    • Extra unwind for 2 roll operation
    • Automatic splicing unit
    • Pneumatic system for inking units with motors
    • Extra set of 4 flexo printing units 
    • Extra printing units for 3/3 printing
    • Enclosed printing unit with Doctor Blades 
    • Servo motor for cutting unit (cutting size changed via PLC)
    • Servo motor for counting unit (sheets change via PLC)
    • Extra cover inserter for paper thickness
    • Inverting section
    • Side delivery for in-line packing
    • In-line shrink packaging 
    • In-line round corner

     

    Model 
    SAC-930
    Maximum Speed (m/min)
    250
    Unwind Stand 
    1
    Reel Width (in)
    26 7/8" - 36 1/2"
    Max. Roll Diameter (in)
    51 1/8"
    Paper Thickness (g/m2)
    50 - 120
    Air Expandable Shafts
    2
    Flexographic Printing Units 
    4
    Colors on each side
    2
    Printing Image Length (in)
    11 7/8" - 26 3/8"
    Rotary Cross Cutter
    1
    Cutting Length (in)
    11 7/8" - 26 3/8"
    Counting and Collating Section 
    1
    Paper Length w/Counting & Collating (in)
    9 7/8" - 17 5/8"
    Speed of Counting and Collating (sheets)
    3 - 50
    Change Rate by Gears 
    1
    Cover Inserter 
    1
    Cover Inserter for Paper Thickness (g/m2)
    80 - 400
    Speed of Inserter (sheets/min)
    20 - 60
    Hohner Model 52/8 Stitching Heads
    8
    Maximum Thickness (in)
    8
    Folding Section 
    1
    Back Pressing Section
    1
    Frontal Trimming Section
    1
    Cutting Section
    1
    Set of Knives for 4-up Production
    5
    Max. Speed (strockes/min)
    40
    Shingled Delivery Section 
    1
    Model 
    SAC-1020
    Maximum Speed (m/min)
    250
    Unwind Stand 
    1
    Reel Width (in)
    26 7/8" - 36 1/2"
    Max. Roll Diameter (in)
    51 1/8"
    Paper Thickness (g/m2)
    50 - 120
    Air Expandable Shafts
    2
    Flexographic Printing Units 
    4
    Colors on each side
    2
    Printing Image Length (in)
    11 7/8" - 26 3/8"
    Rotary Cross Cutter
    1
    Cutting Length (in)
    11 7/8" - 26 3/8"
    Counting and Collating Section 
    1
    Paper Length w/Counting & Collating (in)
    9 7/8" - 17 5/8"
    Speed of Counting and Collating (sheets)
    3 - 50
    Change Rate by Gears 
    1
    Cover Inserter 
    1
    Cover Inserter for Paper Thickness (g/m2)
    80 - 400
    Speed of Inserter (sheets/min)
    20 - 60
    Hohner Model 52/8 Stitching Heads
    Maximum Thickness (in)
    Folding Section 
    1
    Back Pressing Section
    1
    Frontal Trimming Section
    1
    Cutting Section
    1
    Set of Knives for 4-up Production
    5
    Max. Speed (strockes/min)
    40
    Shingled Delivery Section 
    1

     


     

    Model 
    SAC-930
    Maximum Speed (m/min)
    250
    Unwind Stand 
    1
    Reel Width (mm)
    680 - 930
    Max. Roll Diameter (mm)
    1300
    Paper Thickness (g/m2)
    50 - 120
    Air Expandable Shafts
    2
    Flexographic Printing Units 
    4
    Colors on each side
    2
    Printing Image Length (in)
    300 - 670
    Rotary Cross Cutter
    Cutting Length (mm)
    300 - 670
    Counting and Collating Section 
    1
    Paper Length w/Counting & Collating (mm)
    250 - 450
    Speed of Counting and Collating (sheets)
    3 - 50
    Change Rate by Gears 
    1
    Cover Inserter 
    1
    Cover Inserter for Paper Thickness (g/m2)
    80 - 400
    Speed of Inserter (sheets/min)
    20 - 60
    Hohner Model 52/8 Stitching Heads
    8
    Maximum Thickness (mm)
    8
    Folding Section 
    1
    Back Pressing Section
    1
    Frontal Trimming Section
    1
    Cutting Section
    1
    Set of Knives for 4-up Production
    5
    Max. Speed (strockes/min)
    40
    Shingled Delivery Section 
    1
    Model 
    SAC-1020
    Maximum Speed (m/min)
    250
    Unwind Stand 
    1
    Reel Width (mm)
    680 - 1020
    Max. Roll Diameter (mm)
    1300
    Paper Thickness (g/m2)
    50 - 120
    Air Expandable Shafts
    2
    Flexographic Printing Units 
    4
    Colors on each side
    2
    Printing Image Length (mm)
    300 - 670
    Rotary Cross Cutter
    1
    Cutting Length (mm)
    300 - 670
    Counting and Collating Section 
    1
    Paper Length w/Counting & Collating (mm)
    250 - 450
    Speed of Counting and Collating (sheets)
    3 - 50
    Change Rate by Gears 
    1
    Cover Inserter 
    1
    Cover Inserter for Paper Thickness (g/m2)
    80 - 400
    Speed of Inserter (sheets/min)
    20 - 60
    Hohner Model 52/8 Stitching Heads
    8
    Maximum Thickness (mm)
    8
    Folding Section 
    1
    Back Pressing Section
    1
    Frontal Trimming Section
    1
    Cutting Section
    1
    Set of Knives for 4-up Production
    5
    Max. Speed (strockes/min)
    40
    Shingled Delivery Section 
    1

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    Catalog
METRIC(mm)
IMPERIAL(in)

SAC-930, SAC-1020

SPECIFICATIONS


Automatic Exercise Book Machine

 

The Advantage Machinery model SAC 930/1020 exercise book machine is manufactured according to the demands of the industry, utilizing state of the art technology. The machine has a maximum capacity of 350 meters per minute. The unwind stand allows for paper width between 680 and 930 mm and a maximum diameter of 1300 mm. With the capacity to work with papers from 50 to 120 g/m2, the paper tension is controlled with a braking system and decurling system.

The printing units are equipped with 4 flexo-graphic printing units of 2 color printing on each side of the paper. Each unit has a rubber covered fountain roller, a metallic anilox roller, a printing cylinder for cyrel printing plate or laser engraved printing sleeve, and the impression roller.

An optional pneumatic system can be included for each printing unit in order to control the pressure and to separate the impression roller in the moment that the machine stops. The system comes with an additional motor which keeps the anilox and fountain roller spinning so the ink does not dry and minimizes waste once the machine restarts.

The rotary cross cutter can cut between 300 mm to 670 mm in length; size change is accomplished by changing of cutting gear. An optional servo-motor can replace the gear change system. This enables a precision cut that helps minimize waste and also allows a gearless size change, which is done through the touch screen. Counting and collating section gathers from 3 to 50 sheets. The change of the number of sheets can be done by gear, adding an optional servo-motor.

A cover inserter then places a cover with a thickness range between 80 and 250 g/m2 on the grouped sheets. The machine is capable of having up to 3 cover inserters. The grouped sheets are then transported to the stitching station where the product is stapled with wire. The product is then folded in half and the back spine is pressed. The front of the folded product is then trimmed and cut to size, delivering a 4 up product.

An optional pile delivery can be added after the cover feeding section. The grouped sheets can either go directly into the cover or through the transport section that will take the product into the stitching section. This will allow the machine to produce both exercise books and ruled product for different types of notebooks.

Some of the machine optional features are:

  • Extra unwind for 2 roll operation
  • Automatic splicing unit
  • Pneumatic system for inking units with motors
  • Extra set of 4 flexo printing units 
  • Extra printing units for 3/3 printing
  • Enclosed printing unit with Doctor Blades 
  • Servo motor for cutting unit (cutting size changed via PLC)
  • Servo motor for counting unit (sheets change via PLC)
  • Extra cover inserter for paper thickness
  • Inverting section
  • Side delivery for in-line packing
  • In-line shrink packaging 
  • In-line round corner

 

Model 
SAC-930
Maximum Speed (m/min)
250
Unwind Stand 
1
Reel Width (in)
26 7/8" - 36 1/2"
Max. Roll Diameter (in)
51 1/8"
Paper Thickness (g/m2)
50 - 120
Air Expandable Shafts
2
Flexographic Printing Units 
4
Colors on each side
2
Printing Image Length (in)
11 7/8" - 26 3/8"
Rotary Cross Cutter
1
Cutting Length (in)
11 7/8" - 26 3/8"
Counting and Collating Section 
1
Paper Length w/Counting & Collating (in)
9 7/8" - 17 5/8"
Speed of Counting and Collating (sheets)
3 - 50
Change Rate by Gears 
1
Cover Inserter 
1
Cover Inserter for Paper Thickness (g/m2)
80 - 400
Speed of Inserter (sheets/min)
20 - 60
Hohner Model 52/8 Stitching Heads
8
Maximum Thickness (in)
8
Folding Section 
1
Back Pressing Section
1
Frontal Trimming Section
1
Cutting Section
1
Set of Knives for 4-up Production
5
Max. Speed (strockes/min)
40
Shingled Delivery Section 
1
Model 
SAC-1020
Maximum Speed (m/min)
250
Unwind Stand 
1
Reel Width (in)
26 7/8" - 36 1/2"
Max. Roll Diameter (in)
51 1/8"
Paper Thickness (g/m2)
50 - 120
Air Expandable Shafts
2
Flexographic Printing Units 
4
Colors on each side
2
Printing Image Length (in)
11 7/8" - 26 3/8"
Rotary Cross Cutter
1
Cutting Length (in)
11 7/8" - 26 3/8"
Counting and Collating Section 
1
Paper Length w/Counting & Collating (in)
9 7/8" - 17 5/8"
Speed of Counting and Collating (sheets)
3 - 50
Change Rate by Gears 
1
Cover Inserter 
1
Cover Inserter for Paper Thickness (g/m2)
80 - 400
Speed of Inserter (sheets/min)
20 - 60
Hohner Model 52/8 Stitching Heads
Maximum Thickness (in)
Folding Section 
1
Back Pressing Section
1
Frontal Trimming Section
1
Cutting Section
1
Set of Knives for 4-up Production
5
Max. Speed (strockes/min)
40
Shingled Delivery Section 
1

 


 

Model 
SAC-930
Maximum Speed (m/min)
250
Unwind Stand 
1
Reel Width (mm)
680 - 930
Max. Roll Diameter (mm)
1300
Paper Thickness (g/m2)
50 - 120
Air Expandable Shafts
2
Flexographic Printing Units 
4
Colors on each side
2
Printing Image Length (in)
300 - 670
Rotary Cross Cutter
Cutting Length (mm)
300 - 670
Counting and Collating Section 
1
Paper Length w/Counting & Collating (mm)
250 - 450
Speed of Counting and Collating (sheets)
3 - 50
Change Rate by Gears 
1
Cover Inserter 
1
Cover Inserter for Paper Thickness (g/m2)
80 - 400
Speed of Inserter (sheets/min)
20 - 60
Hohner Model 52/8 Stitching Heads
8
Maximum Thickness (mm)
8
Folding Section 
1
Back Pressing Section
1
Frontal Trimming Section
1
Cutting Section
1
Set of Knives for 4-up Production
5
Max. Speed (strockes/min)
40
Shingled Delivery Section 
1
Model 
SAC-1020
Maximum Speed (m/min)
250
Unwind Stand 
1
Reel Width (mm)
680 - 1020
Max. Roll Diameter (mm)
1300
Paper Thickness (g/m2)
50 - 120
Air Expandable Shafts
2
Flexographic Printing Units 
4
Colors on each side
2
Printing Image Length (mm)
300 - 670
Rotary Cross Cutter
1
Cutting Length (mm)
300 - 670
Counting and Collating Section 
1
Paper Length w/Counting & Collating (mm)
250 - 450
Speed of Counting and Collating (sheets)
3 - 50
Change Rate by Gears 
1
Cover Inserter 
1
Cover Inserter for Paper Thickness (g/m2)
80 - 400
Speed of Inserter (sheets/min)
20 - 60
Hohner Model 52/8 Stitching Heads
8
Maximum Thickness (mm)
8
Folding Section 
1
Back Pressing Section
1
Frontal Trimming Section
1
Cutting Section
1
Set of Knives for 4-up Production
5
Max. Speed (strockes/min)
40
Shingled Delivery Section 
1

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